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Integrated granulation, tableting, capsule filling, coating, and blister packaging solutions engineered to WHO-GMP, USFDA, and EU-GMP standards.
GentlemanPharmed provides complete end-to-end processing lines for commercial solid dosage production. From high-shear granulation and fluid bed drying to high-speed double rotary tablet presses and high-speed blister packing lines, our equipment delivers maximum yield, batch-to-batch repeatability, and comprehensive GAMP 5 data integrity.
Common challenges in oral solid dosage include weight variation in low-dose active formulations, tablet capping at high turret rotational speeds, cross-contamination risks in multi-product facilities, and prolonged cleaning validation cycles during batch changeovers.
Our machines feature precision force feeder die filling, independent pre-compression deaeration rollers, closed contained powder transfer systems, and automated Wash-In-Place (WIP) spray assemblies with validated surface finishes (Ra ≤ 0.4 µm).
Integrated Rapid Mixer Granulators (RMG) with vacuum transfer to Fluid Bed Dryers (FBD) and inline cone mills.
35-station rotary tablet presses linked to automated 48-inch perforated pan coating machines.
Continuous motion cold-form Alu-Alu / Alu-PVC blister machines with inline camera inspection and automatic cartoning.
OSD lines are qualified against USP <905> weight and content uniformity, dissolution profile equivalence, and cleaning validation between products sharing the same contact parts. DQ, IQ, OQ and PQ protocols are authored and executed in-house, and cover the line as installed rather than each machine in isolation.
Field service and spare parts are held at both the Kolkata works and the Dhaka technical office, so a format-part or tooling issue on an OSD line does not wait on a long-haul visit.
How a leading pharmaceutical manufacturer in Gazipur, Bangladesh upgraded from manual legacy presses to dual RTP-35 Rotary Tablet Presses, increasing batch throughput by 42% while reducing weight variation RSD to under 1.1%.
Read the storyHow a generics manufacturer in Nairobi moved from semi-automatic blister packing and hand cartoning to an integrated BP-300, AP-400 and BL-150 line, doubling packed output and serialising every carton to shipper level.
Read the storyOur engineers will design a compliant, efficient production line tailored to your requirements.