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Heavy-duty processing equipment engineered specifically for fibrous herbal raw materials, decoctions, and classical Ayurvedic dosage forms.
Processing traditional Ayurvedic and herbal formulations presents unique mechanical challenges due to the coarse, fibrous nature of roots, barks, and sticky botanical extracts. GentlemanPharmed modernizes traditional manufacturing in full compliance with Schedule T and AYUSH GMP guidelines.
High abrasiveness and variable moisture content of herbal raw materials, high torque required for wet massing, and tooling wear during tablet compression.
Heavy-duty granulators with reinforced drive gears, stainless steel decoction vessels with scraper agitators, and specialized tooling with anti-wear coatings capable of withstanding dense herbal matrices.
Heavy-duty planetary mixers and oscillating granulators coupled with fluid bed drying.
Steam-jacketed stainless steel decoction kettles with multi-stage liquid filtration.
Processing equipment is qualified against Schedule T and AYUSH GMP guidelines, with particular attention to cleaning validation given the wide botanical residue profile a shared line can carry between formulations.
Wear parts for herbal processing — granulator screens, decoction vessel agitator blades — are stocked at a shorter replacement interval than the equivalent pharmaceutical-grade parts, reflecting the more abrasive raw material.
Our engineers will design a compliant, efficient production line tailored to your requirements.